PLC
PLC & HMI Programming
New development, conversions, troubleshooting and integration across legacy and current platforms.
Automation Solutions That Drive Results
Consulting
•
Custom Control Systems
•
Legacy Upgrades
Troubleshooting
•
Continuous Support
Problem Solvers
We solve complex control challenges others can't crack.
Proven Results
Real projects. Measurable outcomes. Lasting impact.
30+ Years Experience
Decades of hands-on automation expertise you can trust.
Built for Reliability
Systems engineered for performance, uptime, and safety.
Partner Approach
We become part of your team and your long-term partner.
CONTROL SYSTEM SERVICES
Practical automation built around the way your plant actually runs.
CSS supports manufacturers, OEMs and integrators with controls programming, troubleshooting, modernization and industrial networking. The focus is not replacing technology for the sake of replacing it. The focus is reliability, maintainability and getting the right return from the work.
30+Years of hands-on industrial controls experience
Capabilities
From field device to plant network.
One controls problem rarely lives in only one layer. CSS works across the stack.
NET
Industrial Networks
EtherNet/IP, ControlNet, DeviceNet and migration planning.
DRV
Drives & Motion
VFD upgrades, troubleshooting and control integration.
LEG
Legacy Support
SLC, PLC-5 and aging HMI systems that still have to run tomorrow morning.
SEC
OT Cybersecurity
Segmentation, exposure reduction, remote-access strategy and practical plant-floor risk reviews.
Legacy → Modern
Modernize the weak points first.
Aging control systems do not always need a forklift upgrade. CSS can help identify what is actually creating risk, preserve what still has value, and phase the rest around production and budget.
01
Assess
Inventory controllers, HMIs, drives, I/O and networks. Find the parts most likely to hurt uptime.
02
Prioritize
Separate obsolete from merely old, then rank upgrades by business impact.
03
Plan
Build a migration path that works with shutdown windows, staffing and capital budgets.
04
Execute
Convert, test, commission and document with minimum disruption to production.
Selected Work
Problems solved in the real world.
Less glossy case study. More what broke, what changed, and what the operation gained.
01
Process Automation
Dairy Production Routing
Reworked product routing through multiple holding tanks to unlock more usable
production capacity.
+37%Capacity
02
Emergency Support
Asphalt Plant Recovery
Diagnosed a week-long outage involving legacy Allen-Bradley SLC 5/04 controls and
restored operation.
3 HRRecovery
03
Modernization
Packaging Machine Upgrade
Migrated aging SLC500, PanelView and legacy drive hardware to modern networked
controls.
3Machines
Start Here
Got a controls problem that keeps getting kicked down the road?
Bring the ugly one. The weird intermittent fault. The machine nobody wants to touch. The obsolete network everyone is afraid to migrate.
262.949.0146